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  Painting Guidelines
 
The following three popular methods are suitable for application of high performance paints.
 

1. Brushing

2. Conventional spraying

3. Airless spraying
 

All the above methods are generally suitable. However, the choice of a particular methods dependent on various factors such as economy, performance, handling ease, speed, final appearance of the paints etc. All the factors have been compared in the chart as follows :
 
Sl.No.
Property
Brushing
Conventional Spraying
Airless Spraying
01.
Initial investment onpainting machinery
Least
Moderate
High
02.
% losses of paintduring application
Low
Very high
High
03.
Appearance of paintAfter application
BrushMarks
Smooth betterGloss
Smooth
04.
ApplicationViscosity
Can be applied at very high viscosity
Can be applied at maximum 30 seconds viscosity
Can be applied at very high viscosity
05.
Performance of the system
Might be lower if DFT is uneven
Uniform DFT hence uniform performance
Same as conventional spray
06.
Application speed
Slow
Moderate
Fastest
07.
Handling ease
Easily handled no accident hazard
Same as brushing
Requires trained personal to operate
08.
Accessibility to areas for painting
All areas are easily accessible
Operation difficult especially while painting at greater heights
Hose length limited hence operation needs to be carried out within limits
09.
Evolution of solvent fumes
Least
Very high
Moderate
10.
Requirements of the methods
Requires ventilation only for inferior areas
Requires ventilation
Requires good ventilation
 

1.Brushing is the desired method of application where aesthetic appeal and performance criteria can be sacrificed. Advantages can be obtained in getting more coverage, easier handling, less toxicity of the problems etc.

2.Conventional spraying is the desired methods of application where lower coverage is acceptable. This will yield better aesthetic appeal as compared to brushing and less investment as compared to airless spray techniques.

3.Airless spray is the desired method of application where high equipment costs are acceptable. This will result in faster painting, les losses during application and less toxicity problems as compared to conventional spraying since to no thinner addition is required. Aesthetic appeal will be move or less comparable to conventional spray.

 
DIRECTIONS FOR USE OF TWO COMPONENTS SYSTEMS
 
Air-drying Epoxy and Polyurethane coatings are normally two components systems, consisting of a base and a hardener. The two components have to be mixed in the ration recommended to ensure proper and complete curing of the coatings. Improper ratio leads to problems like soft/non-dried film poor performance, etc.

The base and hardener are to be separately mixed first to obtain a homogeneous mixture. The hardener is to be added to the base slowly, with continuous mixing/agitation and not the reverse. After complete addition, mixing/agitation is to be continues to achieve a homogeneous mixture. Power agitation in preferred over hand mixing.

Any addition of thinner to achieve the application viscosity should be made only after the components are thoroughly mixed and not to the base/hardener or while mixing of the two components are in progress.

After thorough mixing of the product, the maturation time as indicated in the product data sheet is to be allowed before applying the product. The mixture thickens as the time progress and at the end of the pot life period, the mixture become highly viscous and unusable. It is the best to consume mixed paint at least one hour before the end of the pot life.

Avoid using excess solvent than the recommended volumes, since this leads to lower the recommended DFT buildup, sagging, longer curing time, etc.